Bespoke Clean In Place Systems

CIP (Clean in Place) Systems are automated cleaning solutions that remove residues and contaminants from internal surfaces of process equipment without requiring dismantling. These systems are critical for ensuring:

• Hygiene: Prevent cross-contamination and maintain compliance with industry standards (e.g., FDA, HACCP, cGMP)
• Operational Efficiency: Automate cleaning to reduce downtime and labour costs
• Safety: Minimise worker exposure to cleaning agents while ensuring thorough cleaning

CIP Systems circulate cleaning agents (water, alkaline or acidic solutions) through pipes, tanks, and equipment. A typical CIP programme consists of pre-rinse, cleaning cycles (alkali/acid), intermediate rinses, a final rinse, and an air purge to ensure all residues are removed.

• Cleaning of fermenters, brite tanks, and pipelines ensures consistent beer quality
• Mobile or Re-Use Systems can clean medium to large-scale brewing setups efficiently
• Hot Water Flushes, or Boil-Out systems are perfect for residues such as hops and sugars

Yes, CIP Systems excel in food-grade industries by addressing various residue types:

• Sugary residues: Cleaned with acidic solutions
• Oily residues: Cleaned with alkaline detergents
• Customisation options ensure optimal cleaning of mixers, transfer lines, and storage tanks

Cosmetics production involves diverse formulations that can lead to cross-contamination. CIP Systems ensure:

• Tanks and piping are thoroughly cleaned between batches
• Sterility and cleanliness; critical for high-purity products
• Adaptability for small or large-scale production with portable or fixed systems

• Maintain sterility in equipment handling creams, lotions, or injectable products
• Minimise bioburden and endotoxins to meet stringent regulatory requirements
• Single-Use systems or Re-Use setups ensure compliance with cGMP

• Flow Rate: Turbulent flow (≥1.5 m/s) is necessary for effective cleaning
• Temperature: Cleaning efficiency improves significantly with elevated temperatures
• Chemical Concentration: Tailored cleaning agents address specific residue types
• System Design: Factors like circuit balance, tank sizing, and dead leg prevention are crucial for optimal performance

CIP tanks store cleaning agents and rinse water, playing a pivotal role in system efficiency. Key considerations include:

• Capacity: Sufficient to handle cleaning volume and frequency
• Design: Multi-compartment tanks for re-use systems
• Energy Efficiency: Insulated tanks maintain temperature to reduce energy costs

• Opt for Re-Use systems to reduce water and chemical waste
• Use energy-efficient heating elements or insulated tanks to conserve energy
• Implement advanced monitoring to avoid overuse of cleaning agents

CIP Systems must comply with industry-specific regulations, including:

• FDA and cGMP for Pharmaceuticals and Cosmetics
• HACCP standards for Food-Grade processes
• Local Water and Waste Management laws for sustainability

Consider:

• Scale: Re-Use Systems for large operations; mobile units for flexibility
• Residue Type: Oily vs. sugary residues require tailored chemicals
• Budget: Evaluate upfront costs vs. long-term savings
• Environmental Impact: Align systems with sustainability goals