Our client is a global leader in advanced, non-nuclear measurement technologies, pioneering precision solutions in dredging, mining, and tunnelling. Their focus on enhancing operational efficiency and safety through advanced process control systems positions them as industry leaders. Collaborating with a client of this calibre required engineering expertise, adaptability, and a commitment to excellence.
Application Details
Our client needed a laboratory-grade flow loop system capable of testing sand suspension at varying flow speeds, allowing them to validate and enhance their innovative measurement sensors. This system had to not only handle up to 20% sand by weight but also be modular, transportable, and intuitive for laboratory use. Safety, ease of maintenance, and adaptability for future upgrades were critical requirements.
Components of the System
Our team delivered a custom-engineered Lab Flow Loop, meticulously designed to meet the client’s precise needs while ensuring superior functionality and user-friendliness.
Precision Engineering:
- A VSD-controlled Centrifugal Pump powers the system, enabling precise control of flow speeds
- High-clarity sight glasses and clear plastic inlet pipe (2.6m tall) provide visual confirmation of sand suspension
Safety-First Design:
- The loop integrates an emergency stop, isolator, and strategically placed drip trays to prevent spillage in a laboratory setting.
Modular Construction:
The system is split into three transportable sections for seamless movement through narrow laboratory hallways and doors:
- Base (Part A): Includes the drip tray, pump, and lower pipe
- Top Framework (Part B): Houses the control board and Stainless Steel sections
- Inlet Pipe (Part C): Features a detachable plastic inlet for sand input
Stainless Steel Tri-Clamp connections allow easy disassembly for cleaning, maintenance, and sensor rearrangement.
Enhanced Functionality:
- A durable 316 Stainless Steel main pipeline ensures longevity and compatibility with various sensors
- The inclusion of drain points simplifies removal of sand-water slurry, streamlining lab operations
Impact & Results
The completed Lab Flow Loop exemplifies our ability to transform a conceptual requirement into a tangible, high-performing system. Its modularity and user-centric features not only address the immediate needs of the client but also provide scalability for future advancements, empowering our client to push the boundaries of precision in their field.
This project underscores our commitment to delivering engineering solutions that marry technical complexity with operational simplicity. Whether it’s modular systems for precise lab testing or large-scale industrial solutions, our expertise ensures our clients remain ahead of the curve.
If you require assistance with a challenging application or would like to discuss your custom-engineered requirements, contact us today!
